⚙️ Cycle Time Calculator
A practical tool for calculating cycle time, throughput, staffing, and production capacity.
Use the fields below to estimate output per shift and identify bottlenecks quickly.
🔢 1. Inputs
Enter the values needed for your calculation:
- Operation time (seconds)
- Units per cycle (typically 1, but can be more)
- Available time per shift (minutes)
- Number of operators or stations
🧮 2. Formulas Used
These are the standard manufacturing engineering formulas used to calculate cycle time and throughput.
Cycle Time (CT)
CT = Operation Time / Units per Cycle
Units per Minute (UPM)
UPM = 60 / CT
Units per Hour (UPH)
UPH = UPM × 60
Units per Shift
Units per Shift = UPH × Hours per Shift
Operator Requirement
Operators Needed = (Actual Cycle Time) / (Target Cycle Time)
Station Throughput
Line Throughput = Bottleneck CT
🧰 3. Engineering Notes
- Cycle time determines the maximum possible throughput under ideal conditions.
- Bottleneck cycle time sets the line’s total capacity.
- Increasing units per cycle reduces CT but may increase variation.
- Ideal cycle time is often calculated from takt time during planning.
- Use this calculator regularly for line balancing and staffing.
📈 4. Coming Soon — Interactive Calculator
This is the static version.
A dynamic interactive calculator (with real-time results) will be added soon with:
- Input boxes
- Instant calculation
- Copy-to-clipboard report
- Line capacity chart
- <a href="/cycle-time-calculatorme calculator</a>
- Throughput & capacity calculator *(coming soon)*
- MTBF / MTTR calculator *(coming soon)*
- Yield & scrap calculator *(coming soon)*
👍 Need a custom calculator?
Use the Contact page to request one for your process or workflow.
